Real-world outcomes

Case Studies

How AirComply automates permitting & compliance across industries.

Data Centers

Generator fleets, rapid schedules, nonattainment constraints.

Challenges

  • Aggregate NOx/VOC across emergency/non-emergency units
  • Fast applicability decisions for builds and expansions
  • Testing & maintenance records across many generators

Automation

  • Fleet run-hour optimizer
  • DR-aware runtime checks
  • Outage-driven deviation drafts

Deliverables

  • NSR/PSD screening & Title V strategy
  • CEMS/EMS ingest & exceedance alerts
  • Testing calendars & evidence logs

KPIs

  • <24h applicability turnaround
  • -80% missed tasks
  • -60% report prep time

Pharma Manufacturing

Many small sources, frequent changes, strict documentation.

Challenges

  • Hundreds of intermittent emission points
  • VOC/HAP aggregation and batch changes
  • GMP-aligned documentation

Automation

  • SDS parser for VOC/HAP & density
  • Recipe-change watcher (permit pre-check)
  • Rolling-12 dashboards & what-if

Deliverables

  • VOC/HAP inventory & rollups
  • Boiler/autoclave factors & tune-ups
  • Semi-annual/annual drafts & routing

KPIs

  • >98% inventory accuracy
  • -50% permit mod cycle time
  • Instant audit readiness

Energy

Upstream, midstream, generation with multi-jurisdiction rules.

Challenges

  • NSPS/MACT coverage across unit types
  • CEMS QA/QC and complex reporting
  • Startup/shutdown classification

Automation

  • MACT/NSPS matrix from equipment tags
  • S/U classifier from SCADA states
  • Deviation bot & corrective actions

Deliverables

  • Applicability by subpart
  • Heat-input emission calculators
  • Test schedules & reports

KPIs

  • -70% deviation close-out time
  • -65% report assembly time
  • -15% unplanned downtime

Chemicals & Refining

Large plants with complex units, flares, LDAR, and frequent projects.

Challenges

  • LDAR program tracking & repairs
  • Flare events & root-cause investigations
  • Project-by-project NSR/PSD significance

Automation

  • Auto-LDAR routes & repair timers
  • Flare event classifier + draft reports
  • Project ledger with NSR deltas

Deliverables

  • MACT/NSPS matrices per unit
  • Flaring logs & deviation drafts
  • Capital projects NSR/PSD book

KPIs

  • LDAR backlog -50%
  • Flaring report prep -60%
  • Project screening time -70%

Food & Beverage

Boilers, ovens, refrigerants, CIP chemicals; seasonal production.

Challenges

  • Fuel swings and seasonal variability
  • Refrigerant tracking (EPA 608)
  • Cleaning chemicals & VOCs

Automation

  • Seasonal throughput forecaster
  • Leak-rate calculator & alerts
  • CIP chemical inventory bot

Deliverables

  • Boiler AP-42 & tune-up schedules
  • Refrigerant logs & notifications
  • VOC mass-balance exports

KPIs

  • -40% fuel variance risk
  • EPA 608 violations: near-zero
  • Prep time: -50%

Mining & Metals

Crushers, conveyors, kilns, and mobile fleets with dust and NOx management.

Challenges

  • Fugitive dust & haul-road controls
  • Mobile source inventories
  • Periodic stack testing & opacity

Automation

  • Weather-triggered dust plans
  • Telematics → emissions factors
  • Opacity threshold alerts

Deliverables

  • Dust control calendars
  • Mobile fleet inventories
  • Test schedules & reports

KPIs

  • Complaint rate -60%
  • Fleet inventory update: real-time
  • Violations: -35%

Hospitals & Healthcare

Emergency generators, sterilizers, boilers — continuous operations.

Challenges

  • Generator testing under patient-care constraints
  • Sterilizer emissions & recordkeeping
  • Boiler tune-ups & monitoring

Automation

  • Silent-hour test scheduler
  • Sterilizer cycle parser
  • Boiler tune-up reminders

Deliverables

  • Testing logs & deviation drafts
  • Sterilizer emission summaries
  • Boiler AP-42 & calendars

KPIs

  • Missed tests: -80%
  • Compliance readiness: continuous
  • Reporting time: -50%

Semiconductors

Cleanrooms, abatement systems, and specialty gases with strict limits.

Challenges

  • Abatement uptime & bypass tracking
  • Specialty gas inventories & limits
  • Frequent tool installs & changes

Automation

  • Bypass event detector (SCADA)
  • Specialty gas limit monitor
  • Tool-change permit screener

Deliverables

  • Abatement logs & deviations
  • Gas inventory dashboards
  • Project NSR/Title V screens

KPIs

  • Bypass response time: minutes
  • Inventory accuracy: >98%
  • Install cycle: -40%

See it in action

Try the calculators in the Demo, then talk to us about your facility.